wide enough
I am sure with modern-day water-proof glues one can easily either 'tongue and groove' or 'grooves and insert' (or just 'edge glue', even) for wider panels. End joint selection and comprehensive fixings during construction should easily avoid any joint separation later in service.
I would go with 'stopped' grooving and a tongue insert and bother only with the outside joint being perfect with the board perfectly flat. Fill inside (or the bees will) if necessary. It is much easier if you can start with slightly over-size and thickness to finish, but my feeling is that you do not have a wide planer-thicknesser?
If I were to be inexperienced in this sort of construction, I would make perhaps a couple in cheaper materials first, to find those 'little problem areas' and iron those out before embarking on full scale production of hives (with enough supers and spare broods for swarm control, nucs, etc.). Remember, these hive boxes need to be square in 3 dimensions - square and flat (for stackability). Nucs not quite so important.
I have only knocked up a couple of Dartingtons recently (and several softwood ekes to alter my National standards to 14 x 12). It is a long time since I have worked with full-size planer-thicknessers, spindle moulders jointers, rip and radial saws, etc. With just a 'smallish' radial saw, planer-thicknesser, router and other hand power tools, it is much harder, or time consuming (to get everything spot on and reproducible every time), than working in a proper joinery workshop. Horses for courses, I s'pose. I don't want to try to put you off doing your own thing, so go for it. You may have excellent facilities, but from your posts, I am thinking you are an enthusiastic beginner? Both with bees and with the carpentry.
Lastly, I would go for 14 x 12 rather than double standard brood or a bood and a half - my preference after trying the others first - but I do feel a little spoiled by having the couple of Dartingtons available for big broods. I can understand you may be thinking of selling standard nucs or taking them for your other new hives, but going from one single National to double broods is a serious step up in size and management. And with only running the one National at the moment, you may be well advised to expand a little more slowly. I would want a second colony, at least, available to help control the big colony - and two queens are always better than just the one, IMO. That may, or may not, affect your plans - you may be planning on buying in extra queens for your other hives, or even nucs.
Regards, RAB
I am sure with modern-day water-proof glues one can easily either 'tongue and groove' or 'grooves and insert' (or just 'edge glue', even) for wider panels. End joint selection and comprehensive fixings during construction should easily avoid any joint separation later in service.
I would go with 'stopped' grooving and a tongue insert and bother only with the outside joint being perfect with the board perfectly flat. Fill inside (or the bees will) if necessary. It is much easier if you can start with slightly over-size and thickness to finish, but my feeling is that you do not have a wide planer-thicknesser?
If I were to be inexperienced in this sort of construction, I would make perhaps a couple in cheaper materials first, to find those 'little problem areas' and iron those out before embarking on full scale production of hives (with enough supers and spare broods for swarm control, nucs, etc.). Remember, these hive boxes need to be square in 3 dimensions - square and flat (for stackability). Nucs not quite so important.
I have only knocked up a couple of Dartingtons recently (and several softwood ekes to alter my National standards to 14 x 12). It is a long time since I have worked with full-size planer-thicknessers, spindle moulders jointers, rip and radial saws, etc. With just a 'smallish' radial saw, planer-thicknesser, router and other hand power tools, it is much harder, or time consuming (to get everything spot on and reproducible every time), than working in a proper joinery workshop. Horses for courses, I s'pose. I don't want to try to put you off doing your own thing, so go for it. You may have excellent facilities, but from your posts, I am thinking you are an enthusiastic beginner? Both with bees and with the carpentry.
Lastly, I would go for 14 x 12 rather than double standard brood or a bood and a half - my preference after trying the others first - but I do feel a little spoiled by having the couple of Dartingtons available for big broods. I can understand you may be thinking of selling standard nucs or taking them for your other new hives, but going from one single National to double broods is a serious step up in size and management. And with only running the one National at the moment, you may be well advised to expand a little more slowly. I would want a second colony, at least, available to help control the big colony - and two queens are always better than just the one, IMO. That may, or may not, affect your plans - you may be planning on buying in extra queens for your other hives, or even nucs.
Regards, RAB