The current price of the deep Abelo roof is £31.60. The thickness of the dense poly is about 25mm (from a cursory examination....it
is Christmas Day!). The U-value of the material isn't given, but from its density I assume that is it approximately the same as PIR insulation, so a roof made from 25mm of Kingspan or similar would give an equivalent R-value. I make them from 50mm PIR, but obviously, 25mm PIR is about half the price I also make crownboards from 25mm PIR; in combination with a 25mm thick roof this gives the sort of top insulation that many beekeepers recommend.
In December 2022 I'm seeing prices up to £20 for a sheet of 25mm PIR; from the big DIY sheds it will be much more. With careful planning it should be possible to cut four National roofs from one 1200 x 600mm sheet of (eg.) Kingspan. With 50mm sheets I cut four squares measuring a generous 560 x 560mm; with 25mm it would be 510 x 510mm. I cut my side pieces as deep as my remaining material will allow and 510mm (485mm) long. The whole lot is assembled without skewers or similar and bonded simply using PU sealant with masking tape as temporary holding (not really needed) and a few bricks on the top to keep it tight whilst the adhesive cures.; I guess many other types of cartridged adhesive would work. I use a spare bee-box as a jig in order to square things up and to ensure a sliding fit; I like them a bit tighter than standard roofs so for free movement others might want to add a few millimetres to my measurements. I find that with care, odd sized pieces can be bonded together in order to avoid wastage.
Once the adhesive has set I cover the cut edges with aluminium tape and paint the outside. In order to avoid creepy-crawlies nesting in the internal joints I apply sealant to those. I picked up another trick elsewhere on the forum and bonded-on some plastic angle at the point where my hive -strap cuts across...it saves damaging the corners. Best precision of assembly and fit depends on great care with measurements and use of the handsaw in particular. A bench-saw would make light work of this. Making everything a bit oversize reduces the chances of the roof not being a sliding fit.
This means that for a bit of very simple work, (PIR is easily cut with a handsaw), you can make a roof for around £8.00 all-in. In my experience this stuff is a lot tougher than many people think, especially once painted and I'm going into year four with my first prototypes which were based on
@Erichalfbee 's examples.
If I get round to adding images to this they won't be very good and it's one of my scruffier ones with wrinkled paint, (again..it's Christmas Day), but some of mine are made from the offcuts and/or have additional layers added at a later date...with a good adhesive that's very easy to do.
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