Excellent!
Can we expect some pictures of the FRAMES soon?
Regards
Reiner
Sorry about the delay - I hope to be populating the hive in the next couple of days, so I've been doing a David Bailey this afternoon.
Ok - this is how I've been making the frames.
Making the top bars:
From the top ...
Wood blank (25mm x 7mm)
Simple steel jig: wood is cut accurately to the length of the jig, and drilled using 4 guide holes. Hole spacing being determined by the jaw width of pliers.
Pattern - showing drilled holes and 20mm guide marks for self-spacing pieces.
Upper surface of Top Bar, showing groove cut between holes to reduce the profile of exposed wire.
Under surface of Top Bar, showing additional glued strip, with a slot cut with angle grinder for popsicle sticks.
Self-spacing pieces glued on 8 at a time, and then sliced off using angle grinder with 1mm zip disk.
Making the wire frames:
From the top ...
Wire as it comes 'off the roll'.
Straightened by eye, using hands only.
A second steel jig, this one having a central 'window', and 2 'notches' which line-up with the outer holes of Jig 1.
Wire which has been bent using this jig.
Wire is placed underneath the jig, with the central red dot (just visible) positioned in the 'window', the wire is then grasped hard against the jig near the end using the pliers, and bent upwards by hand. Ditto other end.
Pliers - the only tool used.
Picture of a finished half-height Delon frame. Although the Russian Alpine hive uses quarter-height frames, I've made 8 of these deeper frames to fit a 'Warre' Swarm Box.
And here is that Swarm Box, showing the blobs of epoxy which hold the wire securely to the Top Bar. Also shown is the 2" of insulation in the lid, so that this box can be used to over-winter a small colony.
Hope this has been of interest - I'll be posting more pics of the Alpine Hive itself in another thread, probably tomorrow.
'best,
LJ