Apologies in advance for this lengthy offering. I like to give Melias the benefit of my experience of hive building over the last few weeks.
I did my initial beekeeping course during the summer and decided to build my own hives to reduce the initial outlay plus even if I’d bought hives then, it was too late in the season to get bees through the winter in them. To practise my not very extensive woodworking skills, I built a 14x12 nuke. I watched Hedgerow Pete’s videos on Youtube and these helped a lot to clarify the carpentry involved. I put the nuke up in a tree in the hope of attracting a late swarm but no luck.
Flushed with success of the nuke, I decided to tackle the full hive over the winter. I struggled with drawings because although there are drawings on the internet, they tended either to be in imperial units or to illustrate bottom beespace hives and I wanted top beespace. Although this does not sound significant, as a nobee beekeeper, I needed to think carefully about how this affected the detail of the hive construction. You also need to think about whether you will rebate the box-end into the box-side or go with a butt joint. I decided to use a 5mm rebate, which has helped to make the first assembled boxes to be very rigid. You need to do some detailed arithmatic involving the actual thickness of your wood (my nominal 19mm plywood was actually 17.5mm thick) and rebate (if used) to determine the length of the box-end. Like the man said "Measure twice and cut once" You also need to be meticulous about measuring the diagonals when putting the boxes together to be sure they’re square. I used predrilled holes and galvanised plasterboard screws as fixings – Hedgerow Pete again!
I bought an 8’ x 4’ sheet of exterior grade plywood and from this I should have been able to build two 14x12 Brood Boxes, five Supers and two Roofs (I bought some exterior grade 9mm plywood for the top of the roof). I made some cutting mistakes so did not end up with the last super – very annoying.
I had hand tools, a circular saw, a router that I’d barely used and a bench sander I’d bought for another project that didn’t happen. After I’d ripped the plywood sheet into strips with my circular saw (B & Q cheapo nasty with a new finer tooth blade), a neighbour offered the loan of his portable table saw, which made life easier in shaping the rails, etc.
I copied a tool from the internet that allowed me to use the saw to cut dovetails into the box sides for the top and bottom rails and I also made a template to allow me to accurately cut the 5mm rebates in the box sides with my router. With these aids, it became a boring “production” job and on a couple of occasions, I lost concentration and made mistakes. I should have drunk more tea!
To cover the roof, I bought some thin aluminium, cut out of an old caravan, from a local scrap yard. When folding this sheet metal, I found I needed to think carefully about the order in which the folds were made, if the finished article were to look half decent – apparently, this working out of the folding order is what sheet metal workers do all the time but as a first-timer, it came as a shock!
I made an Open Mesh Floor based on a design by Graham White – Google these and you’ll find details on the internet. I had the mesh from a friend who had it left over from refurbishing a fireguard.
I reckon my two hives – each with OM Floor, B Box, 2 Supers and Roof – will have cost me about £70 and a lot of time. I’ll probably spend another £12 to build a stand for them to sit on in the home Apiary. Incidentally, I found local independent wood yards were cheaper than the big DIY stores for timber supplies. Ill paint the outsides with Cuprinol Shades as I have some left over from painting a shed.
By the end, I’ll probably have spent 40+ hours on the physical work and somewhere near that on researching information on the internet (including this forum) and in the library.
I still have not decided whether to incorporate ventilation slots in the second Roof – what’s the point if a Crown Board and/or insulation prevents moist air getting up to the slots? Any thoughts anybody?
Would I do it again? Probably not – I’d buy poly hives, which seem to be coming down in price and are a LOT lighter than my plywood hive parts.
Good luck with your hives!