width of groove for foundations?

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Blimey! In time alone it will cost more than DN 1's!
 
Anyone know off top of their head. 1/8" seems a bit wide. Gonna make up a batch of frames to save a few pennies

If it was me I wouldn't go any smaller and even slightly wider would work better than thinner.

If you really want to save time and money consider foundationless and you can then make very simple frames.
 

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