Errrr.
Something wrong there somewhere.
How wide is a Manley sidebar?
Thornes National Manley is ...... 40mm wide ... !
So, allowing a beespace less than that between combs, the comb would be less than 40mm thick ...
However you are claiming that your combs are 50mm thick (to be 10mm too fat for these boxes).
How can you be producing 500mm thick comb on a 40mm frame spacing?
This has to be either
or mistaken misuse of the Manleys ...
EITHER
- you are throwing the odd Manley into a box of other frames (they are intended to be used butted up against one another, self-spacing) and using them at heaven knows what spacing (castellated 9 to a box?)
OR
- your combs are very unevenly drawn from one frame to the next, which is going to give you problems anyway with very different product weights from pack to pack. (50mm on one frame would imply less than 25mm thick on the adjacent frames)
Just how can you be getting combs that are actually fatter than the frame-to-frame spacing?
I'd like to see a cardboard sleeve to fit the new pack, but I think the new one is a massive improvement on the old and, although I haven't used these labels myself (probably "yet"), but I'd draw your attention to this comment on the Thornes website page for the 'crystal' containers -